Monday, May 13, 2013

New York Intensive Shoemaking Course - Week 2, Day 7

So, week two starts with a new teacher and our students rested and relaxed after their one day off in 12. Lets hope they all had an easy, stress free day.

Deborah left yesterday and I am here and raring to go.

Today saw the start of stitching on the soles. After gluing them on, trimming them to the welt and making three cord threads, they cut the dreaded channel, a flap of leather which hides the stitches on the underside of the sole. There are different ways to do this but we use the English way (the best, obviously) which involves cutting it right on the edge off the sole. Much cleaner and more invisible in my opinion. After this, they selected their chosen fudge wheel to mark the stitches and got under way. 



Stitching The Sole
Stitching The Sole 2

After one broken awl, the lesson of not twisting, wriggling or bending a square awl was well and truly learnt. No more breakages we hope!






Tomorrow will see us continuing with the soles. Good luck to all of them.
Untimely the next time, happy shoemaking.

Saturday, May 11, 2013

New York intensive course - week 1 final day

This week has flown! The pace of the first few days has settled down and anyone feeling a little too confident has had that knocked out of them by welting.  It has helped to level the playing field!


Collateral damage - a broken knife, two broken awls...


Scuffed knuckles


worn out fingers...


and blisters galore!

Everyone is pretending not to be competitive but it would not be human nature if there wasn't a little jockeying for position. Von and Kevin who fought with their  knives earlier on seem better suited to the awl; Celia and Wylie had thread troubles initially so slowed up and Nima is buoyed by Chelsea's performance so let's hope they play well next week!!!

The Ferguson dance of joy!

Anyway, James arrived yesterday for some holiday time with his brother and family and will take over class on Monday. The students get a well-deserved day of rest (and icing sore hands) on Sunday.

And I'm back with our evening class on Monday night. I must remember that it's not an intensive course and relax the pace :)

A massive thank you to Jesse as always for hosting us and to our other shoemaking buddy out here, Marika.

More news from the Big Apple next week but until then a few final snapshots of New York





Thursday, May 9, 2013

 Ladies and gentlemen, half way through week one of the New York shoemaking course and we have something that looks like shoes!!!

After a flying start the pace has settled down and we are where we should be at this point. Toe puffs and toes to be lasted.





(Chelsea's draw in the football yesterday hopefully won't put Nima off his stride).


Let the welting begin!

Monday, May 6, 2013

New York Course - day 1

New York got off to a flying start with a fun group of five students from Montreal, Texas, San  Francisco, Vancouver and NY.









After a few false starts with too small aprons, broken knives and wounded hands... it's been a great first day.

(This was the less than auspicious start to the day...coining the term "it's been Kevined"!)


Friday, May 3, 2013

Tabs On The Upper

Another week, another welt, so to speak. Our New York intensive shoemaking course starts on Monday. We shipped all the materials last week and they are waiting  for us in Willliamsberg. Deborah is flying out tomorrow to set up and get some last minute supplies. I fly out a week today to spend the weekend with my brother and his wife who live in Maine and are driving down to see me. Should be fun. I like my week in New York. Look out for regular posts about the student's progress.

We recently finished a pair of boots for a customer which we particularly like. Our classic Saddle Boot design but done in Madeira blue calf with tan quarters. Really like the sky blue kid lining. Originally we were going to have a patina painted by our Parisian colleague Paulus Bolten, but the customer decided against it at the last minute. Either way the boots would  look amazing, but I can see how, like this, they look is crisp, modern and sleek. I want a pair!





And so to shoemaking. Last week we looked at baggy top edges and this week we are following in a similar vein. If you do your own closing, it is always a great idea to leave tabs of the lining on the top  edge so that you can nail  them to the last to get a nice tight top edge. It s very straightforward and, after the lasts have been pulled, you cut off the tabs with a sharp knife.

The shoes should look like this.







You can do it in a continuous piece like this, or you you can just leave a few sections in the right place. Either way, it really helps to  get the quarters tight against the last while the stiffeners are drying.

And that is it for this week. We hope you have a good week and can put some of our tips into practice.

By the way, we welcome your comments and suggestions, so please feel free to contact us.

Until next week, happy shoemaking!

Friday, April 26, 2013

Baggy Top Edges and Pattenmakers

Greetings once more, dear shoe folk of the world. Welcome back to our beacon of craft excellence in the swampy mire of shoe mediocrity - here you will find passion, skill and dedication lighting the path to your own shoemaking goals.

Take a look at this. What I call the shoemaking equivalent of a soggy bottom in cake making. You've lasted the stiffener in and the top line is loose. This is very bad because the shoes will gape and not hold the foot correctly. This usually happens with casuals (shoe with no fastenings, like loafers). And with these, it is particularly important to hold the foot tight and get the top line to take the shape of the last.

Reasons can be a slightly ill fitting pattern; very stretchy leather cut with the grain in the wrong direction; poor measurement of the long and short heel; or big adjustment to this part of the last after a fitting.

There is, however, a solution.




But before explaining how to do it, let me take you on a trip to the medieval world of the ancient trade guilds of the City of London (a square mile of the most ancient part of London, now the financial district). There are a hundred odd of these and they are ranked according to size and importance. These days they are mainly charitable organisations which raise money and do good works. But they also function as trade bodies, have annual events which are a great opportunity for networking

So last Friday I went to the annual Pattenmakers dinner at the Vintners Hall. Having never been to a black tie event, I asked for help from the bespoke boys at Gieves and Hawkes, who very kindly lent me a very sharp dinner jacket. Luckily I had a pair of our Half-cuts in black patent




The Vintners Hall is very grand and impressive, with about 250 of us seated in the main hall, we enjoyed an evening of fine food, wine and conversation. I was seated next to Eric Musgrave, writer and journalist who looked after me very well, guiding me through the finer points of the etiquette. He even let me use some of his (superior photos)

The Main Hall

Mr Richard Paice (past Master), Eric Musgrave and shoemaker Bill Bird

Shoemakers Jim McCormack and  Caroline Groves (and daughter)


The main speech was given by Mr Rory McKenzie, an ex-serviceman who lost a leg in Afghanistan and was helped by the Pattenmakers, specifically Bill Bird with a pair of special shoes. His talk detailed his transatlantic rowing trip with other injured servicemen - very inspiring.



I was particularly pleased to meet JimMcCormack, a legendary shoemaker to me. When I was an apprentice at Lobb, he and McNicholl were the shoemakers to watch. Whenever their work was shopped, I was told to look and learn. So I met one of my shoemaking heroes.

And so to baggy top edges. Here is one way to solve the problem. Fairly simple and effective.

You need to do this when the stiffener is still wet, don't wait till it dries or it won't work. Wherever the top edge is baggy, place lasting nails 2mm above the top line. This space is important.


Now you will need bits of the stiffener belly which you skived when you prepared the stiffener. These should be fairly thick, about 2mm is good. This is important because it will protect the uppers from the nails. You don't want marks on the uppers.


Place the piece of leather (still mellow or wet) hard up against the nails. Thick edge up.


Then knock the nails over, compressing the top edge against the last. Be gentle, you want to protect the upper.


Do as many of the edges as you need to.
It helps if the leather is mellow too because it moistens the uppers a little which helps shrink the top edge onto the last.


Leave the shoes overnight to dry thoroughly and in the morning take out the nails and the bits of belly. The stiffener should have dried into the correct position and shrunk the top edge to fit. It should look snug and tight like this.




And there you are! A very workable solution to a tricky problem. There are other ways to do this with inner tubes and bandaging, but we like this one.

Until next week, happy shoemaking!

Friday, April 19, 2013

The Crays launch

Greetings, fellow shoe lovers! Last night we threw caution to the wind, ignored the typical English spring weather - snow, rain, snow, sleet, rain - and launched The Crays, our new resort shoes for summer 2013, at Thornback & Peel.


"If you can't get to the seaside, bring the seaside to you" was the theme of T&P's eye-catching window display at 7 Rugby Street.



A flock of pigeons eye up the 'catch of the day'.... The Crays....





Chatting to lovely lady bloggers...




The Crays are made in limited edition runs in Norfolk, England...and are available to buy from us now by email or telephone (but soon available on our new e-commerce site).

The first run is in sizes 8 - 11, but ladies don't worry. The clamour for The Crays has been so great that we'll be ordering a second run just for you. (Please send us an email or call with your contact details, colour choice and shoe size).

We're sorry that there has been no news from the shoemaking bench this week...but rest assured shoes are being made, so until next week happy shoemaking!