Thursday, January 19, 2012

Week 2, Day 10

Week 2, day 10, the final push to the summit.

It's all heels, heels, heels. We have been adding extra heel lifts; cutting the seat; and putting on the top piece. The pace dropped a little this morning, but I am hoping to crack the whip a bit this afternoon and start the finishing process. Now that might sound like it is quick, but, believe me, good finishing takes time (especially because we do not use a machine to do it!).

Here are a selection of shots of what we have been doing today.

Trimming The Top Piece



Trimming The Heel Breast

Nailing The Top Piece


Rasping The Heel Edge
The Happy Class


Friday tomorrow and it will all be about making the shoes look pretty. As they are now, we could pull the lasts and they would function perfectly well as shoes, but they don't look good - they will by Saturday! Until tomorrow, happy shoemaking!

Wednesday, January 18, 2012

Week 2, Day 9

Everyone arrived today with their second shoes stitched which meant that we could get into heel building from the word go. We had a very successful day and the students have caught up considerably. I am more hopeful of finishing both shoes than I was yesterday. Excellent!


Attaching The Split Lift


The Second Lift Goes On With A Row Of Nails

Cutting The Heel Breast

Marking The Heel Breast On Both Shoes


So, dear readers, more tomorrow. We will get the heels finished and move on to finishing. Until then, happy shoemaking.

Tuesday, January 17, 2012

Week 2. Day 8

Well...it's all in the balance. If things go smoothly and nobody has any hitches, we could finish both shoes.

We did some sole stitching today, but we also started our heels. They have trimmed in and peened the seat on both shoes and they have prepared the split lift or rand ( the first section of the heel)

We put nails in, clipped them and punched them around the heel.




Preparing the split lift by skiving it.



Finished split lift, after hammering into a horse shoe shape on the flat iron.




I have sent them home with the remaining stitching to be done on the second shoe. Most are round the toe already. If they all come back witht them done, then it's game on. Fingers crossed!

So, until tomorrow, happy shoemaking!

Monday, January 16, 2012

Week 2! Day 7

So here we are and the time has come to hand over the reins to Mr Ducker. I transformed into a sargent major today to inject some energy, a sense of timeliness and to try to get everyone motoring along a little bit faster. 

We are behind! Can you believe it? This may be the first time when we have to say to the students that they can only finish one shoe. I know it sounds a bit harsh, but they have so many more processes to learn that this really is the best solution.

 Somehow the processes just aren't going in. Usually by week two they are becoming second nature, but not this time. Disappointed does not even begin to capture how James and I feel. We love seeing a group of students complete their shoes and try them on at the end... We think that once you have skived, trimmed, stitched, used the paste and contact adhesive and done some stitching once, you really only need to keep practising to finesse your techniques and capabilities with the tools. Anyway, let's hope the energy levels lift. 

After a massive final push this afternoon all soles were on and by 6pm the final student had been shown how to stitch the sole. Some brave souls even took it upon themselves to cut the channel - not easy on a first attempt (nor when you are under pressure)! But everyone has gone home happily with homework to complete so soles will be stitched by the end of tomorrow.

 I'll be at Gieves & Hawkes tomorrow so I am looking forward to regular updates and hopefully the good news on Tuesday that the second sole is stuck and stitched! Good lucks guys - heads down, knives sharp and go!

Saturday, January 14, 2012

Week 1 - Day 6

I can't believe that it has already been six days. The students have done so much but today is a day for heads down and cracking on with welting, shanks and cork so that we are all ready to stitch soles on Monday... a little later than usual but nothing to panic about.

Time flew so fast today that I didn't even have time to take any pictures (sorry!). Threads are part ready for Monday and we concentrated efforts on getting the second shoes welted and making sure that the welt stitches were as tight as could be. The combination of threads and toes proved a challenge - bringing the welt in tight to the toe so that you couldn't see the stitch and so that the welt stood at 90 degrees from the side of the shoe. But the results are good and after some hammering we have decent, strong welts to move on to the next stage.

Both Godwin and Brian have found their fortes in welting I think - Godwin's for excellent strength and Brian's for clean, neat stitches. Heartening to see!

With each new process the students have realised why certain  requirements were made on them in the previous stages. So a tightly lasted, smooth toe will make welting easier and neater; if you take too long to last your heel and your stiffener starts to dry out you will end up with a more bumpy  surface on the underside of the heel; and a loose welt? Well, let's wait to see what Monday holds?  

The students are off for a well-earned break tomorrow to rebuild their stamina (with just a little bit of homework to do).

Wish them luck for a busy day on Monday!

Friday, January 13, 2012

Spade welt/Fiddle Waist Clarifications And Day 5

Well, here we are with week one of our January 2012 shoemaking course coming to an end. I am told that they are doing very well and should be welting before too long. I am stepping in for a day today, so I will get to see them all in action.

We had a mention in a great piece in the Telegraph about the new look Gieves and Hawkes flagship store at Number 1 Savile Row.

Another in The National about women in traditionally male trades like tailoring and shoemaking.

And a post on The Tweed Pig blog dedicated to carréducker - fantastic!

Thick and fast is how I would describe it.

Now, recent posts about spade welts and fiddle waists led to some good comments and a few emailed questions, so I am going to clarify a few points.

On a spade welt, it is important to alter your holdfast/feather at the joints and toe. You need to throw the lines out somewhat so that you can subsequently do the same with the welts. It is illustrated in the photos below. You have a normal holdfast and the lines show how you should alter them.
This mirrors the shape you will achieve on the spade welt itself.






Here is a welted shoe showing the width you need at the joint to get the right effect. On this pair, I left the toe normal in the end because it was not pointed enough to make the spade toe work well.







And so to fiddle waists. I said before that I used cork in a sample shoe, but shank leather on a customer's shoes. Well, here is an example of that. Same process, but with leather. This will make the shoe heavier, but it will last indefinitely, whereas cork could crumble away with time.


Same as before, you cut out and glue in the "lifts" and shape as you go.












Make sure the joint area is skived flat with the forepart. Otherwise your shoe will not walk right.


These last shots show how the welt looks when you cut it at the joint and the toe. Try to make them a pair remember.







And here is how the finished welt looks. This is quite an exaggerated one which is very visible when you are wearing them. It will also look better when the edges are inked and finished. I like that curve though.





And this is the leather built fiddle waist with the heel built. Looks just the same as the cork one.



Well, the day got away with me and I am posting this after the course has finished for the day, so here are a few pics. We spent the day thread making and welting which is always a challenge, but everyone is doing very well. More of the same tomorrow I think.






So, until next time, dear readers, happy shoemaking!

Thursday, January 12, 2012

Week 1 Day 4

 
A bench of shoemakers tools - essential for handsewn work but somewhat bemusing if you've never worked with them before. As I revealed in yesterday's blog the lasting pliers are becoming more familiar to our class and so today's lasting action looked less challenging and hopefully more rewarding as insoles, toe puffs, stiffeners and uppers were transformed into a shoe.

 The toe puffs proved particularly tricky and revealed just how important a millimetre's difference in the thickness of the leather. When skiving, what seems a tiny difference when the puffs were flat, when lasted suddenly became a clumpy toe, bump or ungracious curve. Hammering, gentle rasping and some smoothing put paid to any unevenness.
 The lining was lasted first, then the tricky toe puff and finally the upper, checking all of the time whether the toes match.



And meanwhile, whilst The Cafe space where we are working is a hive of industry our own Cockpit workshop looks sadly empty! Mr Ducker takes the reins tomorrow and then I will be back in the driving seat on Saturday before sending the students off with some weekened homework!